Dimensional stability of additively manufactured dental casts in bio-based resins: Influence of base design and storage conditions


Dönmez M. B., Fink A. L., Demirel M., Diken Türksayar A. A., Orgev A., Çakmak G., ...More

Journal of Dentistry, vol.162, 2025 (SCI-Expanded, Scopus) identifier identifier identifier

  • Publication Type: Article / Article
  • Volume: 162
  • Publication Date: 2025
  • Doi Number: 10.1016/j.jdent.2025.106028
  • Journal Name: Journal of Dentistry
  • Journal Indexes: Science Citation Index Expanded (SCI-EXPANDED), Scopus, Academic Search Premier, Aerospace Database, CAB Abstracts, CINAHL, Communication Abstracts, Metadex, Veterinary Science Database, Civil Engineering Abstracts
  • Keywords: Bio-based dental cast resin, Dental cast base design, Dimensional stability, Storade duration, Storage condition
  • Ankara University Affiliated: No

Abstract

Objective: To compare the dimensional stability of dentate, maxillary, bio-based resin casts with various base designs and storage conditions to that of casts in a dental resin. Methods: Dentate maxillary casts with either solid or hollow bases were additively manufactured using liquid crystal display technology from reference design files using a soy-based (EX), a corn-based (FD), and a dental cast (KM) resin (N = 20). Each set of casts was divided into two subgroups based on storage conditions (exposed to light or stored in light-proof boxes) (n = 10). Casts were digitized with a laboratory scanner the day after fabrication and weekly for the following four weeks. The scans were superimposed over their respective reference file to calculate region-based (anterior, posterior, entire arch, soft tissue, and entire cast) root mean square (RMS) values. Data were analyzed using a generalized linear model (α = 0.05). Results: The RMS values were affected from the interactions among resin type, base design, and storage condition (P ≤ 0.018). Hollow-based KM casts stored in a light-proof box had the lowest anterior, posterior, and entire arch RMS, and mostly had lower overall RMS (P < 0.001). Hollow-based FD casts exposed to light mostly had lower soft tissue RMS (P ≤ 0.019). Conclusions: Hollow-based KM casts stored in a light-proof box mostly had higher dimensional stability. However, the deviations observed across all casts remained within previously reported clinically acceptable thresholds for diagnostic and orthodontic applications.